Frej – Adding the hatches

Beeing a seakayak, the boat needs sections and hatches. I bought the 20cm round hatches from kayak sport. For the form parts, that carries the hatches, I followed the usual […]

Beeing a seakayak, the boat needs sections and hatches. I bought the 20cm round hatches from kayak sport. For the form parts, that carries the hatches, I followed the usual way and created a basic for from extruted styreen (XPS) and the final form in carbon fiber.

The XPS Form under Ductape cover
First attempt
Carbon fiber and glass
The corner

The scariest moment is to cut a large hole into the boat. And it went wrong. Not terrible but bad and enoing enogh. Pictures later in the process…

Update 08.05.2019

As mentioned – here are the pictures of my fault and how to avoid them.

Wrong measurement…

I cutted away too much of the material. Not a too big of a problem and I can repair but it is a bit frustrating…

To avoid this, I used a paper template of the form and traced that one to the hull and cutted than UNDERSIZE to avoid this happing again.

Paper template of form
Routing undersize…
The Makita router is the perfect tool for the job
if you use a sharp router bit…
Cutting out the correct size…
Fitting process
Fitted

Best Regards,
Axel